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High Purifty Nitrogen Generator

High Purifty Nitrogen Generator

Nitrogen Generator,oxygen generator manufacturer / supplier in China, offering Deoxygenation Equipment Through Carburizing, Nitrogen Generator for Chemical Industry and so on.

Features

Process Principle:

Under the catalytic action of carbon media catalyst, the remained oxygen in the nitrogen gas reacts with carbon elements in the catalyst thus to realize the oxygen removal
The chemical equationis: C+O2=CO2

Range of Application:

This equipment is suitable for high purity nitrogen customers, especially for techniques exercising strict control over oxygen and hydrogen in magnetic materials and electronic industries.

--Purity of nitrogen: 99.9995%(02< =5PPm\C02< =5PPm)
--Handling capacity of air flow: 10-500 Nm3/h
--Purity of nitrogen raw material: >=99.9%
--Dew point< =-60 C ~ -70 C
--0utlet pressure of nitrogen product: 0.1~0.6Mpa

Main Characters:

1. The stability is good and the oxygen content is always below 5PPm at any time;
2. The purity is high and the purity of nitrogen at 99.9995% can keep stable over a long period of time.
3. The reliability is excellent and the production is in strict accordance with the IS09002 International Standard.

Capacity: 400Nm3/h


Pressure Swing Adsorption technology for nitrogen generator

The technology of air-to-nitrogen production with the use of adsorption processes in nitrogen generators is well studied and widely applied at industrial facilities for the recovery of high-purity nitrogen.

 

The operating principle of a nitrogen generator utilizing the adsorption technology is based upon the dependence of the adsorption rates featured by various gas mixture components upon pressure and temperature factors. Among nitrogen adsorption plants of various types, pressure swing adsorption (PSA) plants have found the broadest application world-wide.

 

The system's design is based on the regulation of gas adsorption and adsorbent regeneration by means of changing pressures in two adsorber–adsorbent-containing vessels. This process requires constant temperature, close to ambient. With this process, nitrogen is produced by the plant at the above-atmospheric pressure, while the adsorbent regeneration is accomplished at below-atmospheric pressure.

 

The swing adsorption process in each of the two adsorbers consists of two stages running for a few minutes. At the adsorption stage Oxygen, H2O and CO2 molecules diffuse into the pore structure of the adsorbent whilst the nitrogen molecules are allowed to travel through the adsorber–adsorbent-containing vessel. At the regeneration stage the adsorbed components are released from the adsorbent vented into the atmosphere. The process is then multiply repeated.

 

Why choose PSA nitrogen generator ?

High nitrogen purity

PSA nitrogen generator plants allow production of high-purity nitrogen from air, which membrane systems are unable to provide – up to 99.9995% nitrogen. This nitrogen purity may also be ensured by cryogenic systems, but they are considerably more complex and justified only by large consumption volumes. The nitrogen generators use CMS (carbon molecular sieve) technology to produce a continuous supply of ultra high purity nitrogen and are available with internal compressors or without.

Low operating costs

By substitution of out-of-date air separation plants nitrogen production savings largely exceed 50%.[citation needed]

The net cost of nitrogen produced by nitrogen generators is significantly less than the cost of bottled or liquefied nitrogen.

Nitrogen Generators Create Less Impact on the Environment

Generating nitrogen gas is a sustainable, environmentally friendly and energy efficient approach to providing pure, clean, dry nitrogen gas. Compared to the energy needed for a cryogenic air separation plant and the energy needed to transport the liquid nitrogen from the plant to the facility, generated nitrogen consumes less energy and creates far fewer greenhouse gases.

 

Why choose YUANDA PSA nitrogen generator ?

 

Technical Features

1). Imported pneumatic valves, using life is more than 3 million times;

2). Siemens PLC Intelligent program controller, easy and stable operation;

3). Specific inert ceramic balls diffusion technology makes airflow distribution evenly; improve the adsorption efficiency for adsorbent;

4). Self-force cylinder compress device (Patent No.: ZL-200820168079.9) to protect the using life of the carbon molecular sieve;

5.) Original centrifugal vibration Filling (Patent No.: ZL-200820168078.4) effectively ensure the maximum filling volume.

 Specification
1) Purity: 95-99.9999%
2) Capacity: 5-8000Nm3/h
3) Pressure out: 0-0.8Mpa (1.0~15.0MPa is also available)
4) Dew point: -45 degree-- -70


For other requirement beyond this data scope,please contact us freely.


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